BH-RZ01 Floor-standing measuring cutting winding and tying machines Max. load 3kg

BH-JM01 BH-RZ01 and  machines specialize in precision cutting and automated coiling of wires/tubes (Φ1-8mm). The compact BH-JM01 handles 1.5kg loads for 280-320mm lengths, while the heavy-duty BH-RZ01 manages 3kg capacity for 320-350mm applications. Both deliver 1-13 cycles/sec with burr-free cuts and support 220/110V operation. Ideal for wire harnesses, cable tying, and industrial coiling.

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Description

Functions:

Efficient Long – Wire Coiling
The BH-RZ01 is specifically engineered to transform long, loose wires into neatly organized coils. It excels at handling extended lengths of wire, regardless of their diameter within the Φ1 – 8mm range. Whether it’s for electrical cables used in construction projects or wires for large – scale electronic installations, the machine precisely measures and winds the wire into uniform coils, eliminating tangles and ensuring easy storage and transportation. This function is crucial for industries where wire management is key to streamlining operations and reducing material waste.

Customizable Coil Formation
With a winding diameter range of 320 – 350mm and the ability to support a maximum coil weight of 3 kg, the BH-RZ01 offers great flexibility in coil production. Users can adjust the winding parameters according to specific needs, creating coils of different sizes and weights. For instance, in the manufacturing of wire spools for distribution, the machine can be set to produce coils that fit standard spool dimensions, facilitating seamless integration into subsequent production or distribution processes.

Automatic Bundling for Secure Coils
Once the wire is wound into a coil, the BH-RZ01’s bundling function kicks in. Operating within a bundling diameter range of 40 – 80mm, it automatically secures the coils with precision. This bundling process not only keeps the wire in place but also protects it from damage during handling. In the wire and cable industry, this ensures that the coils maintain their shape and integrity, making them ready for immediate use or further processing.

Versatile Power Adaptability
Supporting a power supply of 220/110VAC, 50/60Hz, the machine can be deployed globally without significant power – related modifications. This wide – ranging power compatibility makes it suitable for various manufacturing plants and workshops around the world, enabling seamless operation in different electrical environments.

 

Features:

Robust Floor – Standing Build
As a floor – standing model with dimensions of 1004580cm and weighing 170kgs, the BH-RZ01 offers stability during high – speed winding operations. Its sturdy construction can withstand the mechanical stresses generated when processing long wires, ensuring consistent performance over time. The floor – standing design also allows for easy integration into industrial production lines, saving valuable workspace and enhancing workflow efficiency.

High – Speed and Precise Operation
Capable of winding at speeds of 1 – 13 cycles per second, the BH-RZ01 combines speed with accuracy. It can quickly process large quantities of wire while maintaining the precision required for neatly formed coils. The advanced control system enables operators to fine – tune the winding speed based on wire type and coil requirements, guaranteeing optimal results in every coiling task.

Low Maintenance and Durability
Built with high – quality materials and components, the BH-RZ01 is designed for long – term, reliable use. Its robust build reduces the frequency of breakdowns, and routine maintenance is straightforward. This durability minimizes production interruptions, ensuring continuous wire coiling operations and ultimately reducing the total cost of ownership for manufacturers.

User – Friendly Interface
The machine features an intuitive control panel that simplifies operation. Operators can easily set parameters such as winding diameter, bundling size, and power settings. Clear indicators and safety features are integrated to prevent errors and ensure safe operation, making it accessible for both experienced technicians and new users.

Technical Data

Model BH-JM01 BH-RZ01
Wire dia Φ1-8mm Φ1-8mm
Coil weight Max 1.5 kg Max 3 kg
Coil OD 280mm-320mm 320-350mm
Winding speed 1-13 cycle/s 1-13 cycle/s
Tying dia Φ18-45mm 40-80mm
Power supply 220/110VAC,50/60Hz 220/110VAC,50/60Hz
Power 400W 500W
Size 83*30*55cm 100*45*80cm
Weight 80kgs 170kgs

Additional information

Description

1.Manufacturing of Electrical Wires and Cables

  • Production of Conventional Wires and Cables
    In the production of power cables, control cables, etc., starting from feeding raw materials such as copper wires and aluminum wires, the meter counting winding machine accurately measures the length. It winds the conductors into cores with specified turns and dimensions according to production specifications. After winding, the automatic cutting function cuts the cables into standard lengths, which is convenient for subsequent processes such as insulation covering and sheath processing, improving production efficiency and product standardization. For example, in the production of common BV household wires, the meter counting winding machine realizes efficient and precise winding into circles and length fixing, meeting the diverse needs of the market.
  • Processing of Special Wires and Cables
    For special wires and cables such as high-temperature-resistant cables and submarine cables, due to their special usage environments, the requirements for length accuracy and winding quality are extremely high. The meter counting winding machine can precisely control the winding length and the number of turns under complex processes, ensuring that each coil of wires and cables meets strict quality standards. The cutting function can also ensure that the length error of the cables is minimal, meeting the special requirements of different projects. For example, in the manufacturing of submarine cables, precise length control is crucial for their laying and connection.

 

2.Automobile Manufacturing

  • Production of Automobile Wiring Harnesses
    The internal circuits of automobiles are complex, containing a large number of wires with different specifications and lengths. The meter counting winding machine can accurately wind the wires into circles according to the design requirements of the automobiles, and cut them into appropriate lengths for assembling various automobile wiring harnesses. Whether it is the wiring harness of the engine control system of traditional fuel vehicles or the battery management system wiring harness of new energy vehicles, this equipment can ensure that the wiring harnesses have accurate lengths and neat winding, improving the stability and safety of the automobile electrical system.
  • Supporting of Automobile Parts
    In addition to wiring harnesses, some other automobile parts, such as motor windings and sensor connection wires, also require the meter counting winding machine for winding and cutting processing. The high-precision and automated functions of the meter counting winding machine can meet the strict quality requirements of automobile parts production, ensuring a perfect match with the whole vehicle and improving the overall quality and performance of the automobile.

 

     3.Manufacturing of Communication and Network Equipment

  • Production of Communication Cables
    In the production process of communication cables such as optical fiber cables and coaxial cables, the meter counting winding machine precisely counts the length and winds the cables into regular coils. After winding, it cuts the cables into appropriate lengths according to the needs, which are used in projects such as communication base station construction and data center cabling. Its precise length control and stable winding quality can effectively ensure the stable transmission of communication signals, improving the reliability and stability of the communication network.
  • Internal Cabling of Network Equipment
    For the connection wires inside network equipment such as routers and switches, the meter counting winding machine winds them into circles and cuts them into appropriate lengths, making the internal cabling of the equipment neat and standardized. This is not only convenient for the assembly and maintenance of the equipment but also reduces signal interference, improving the data transmission performance and stability of the network equipment and meeting the requirements of modern networks for high-speed and stable operation.

 

4.New Energy Industry

  • Production of Photovoltaic Modules
    In the manufacturing of solar photovoltaic modules, the meter counting winding machine is used for processing photovoltaic cables. It winds the photovoltaic cables into circles according to the set length and cuts them, ensuring that the length of each cable is consistent, which is convenient for the installation and connection of photovoltaic modules. Precise length control helps to improve the installation efficiency of the photovoltaic system and the stability of power generation, ensuring the stable operation of solar power generation.
  • Manufacturing of Energy Storage Equipment
    In the production process of energy storage equipment such as lithium batteries and energy storage power stations, the meter counting winding machine is used for processing parts such as battery connection wires and busbars. Through precise meter counting winding and cutting, it ensures that the lengths of each part are accurate, making the electrical connections of the energy storage equipment more reliable, improving the overall performance and safety of the energy storage equipment, and meeting the needs of large-scale energy storage.

 

5.Cable Distribution and Retail


In the sales process of electrical wires and cables, suppliers often purchase large coils of wires and cables. Then, they use the meter counting winding machine to rewind the large coils of wires and cables into small coils suitable for retail according to different specifications and length requirements. For example, hardware stores, in order to meet the scattered purchase needs of household users for electrical wires, use the meter counting winding machine to cut and wind the large coils of wires produced by factories into small coils of different lengths, such as 10 meters and 50 meters, for sale. This method not only makes it convenient for consumers to purchase according to their needs, reduces the procurement cost, but also helps sellers adjust the inventory flexibly, meet the diverse market demands, and at the same time, reduce the waste caused by the inability to use up the large coils.

Technical Data

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