T-20 Shield cable braided wire splitting brushing and twisting machine

The T – 20 telescopic wire twisting machine excels in both brushing and twisting. It can spread out shielded wires within a 0.1 – 10mm range and twist various wires from 0.1 – 2mm².

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Description

Functions:

Dual – Function Wire Processing
The T – 20 stands out with its unique dual – function capabilities. Not only can it twist various types of wires, including ground wires, braided wires, and insulated wires within the 0.1 – 2mm² range, but it also features an integrated brushing mechanism. This brushing function is designed to effectively spread out shielded wires, making it suitable for a broader range of wire types. The brushing wire range extends from 0.1 – 10mm, and the stripped length can be adjusted from 1 – 60mm, with the potential to reach 80 – 100mm depending on the wire material. This dual functionality completely replaces traditional manual wire twisting and brushing operations, streamlining complex wire – processing tasks.

Automated and Effortless Operation
Equipped with a pneumatic control system, the T – 20 ensures seamless and automated operation. When connected to the air source, the clamping hands automatically open, eliminating the need for manual adjustment. During the wire – processing task, operators simply hold the wire and place it in the designated area, then lightly activate the foot switch. In an instant, both the brushing (if required) and twisting operations are completed, significantly reducing labor intensity and improving production efficiency. This intuitive operation mode makes it accessible even for novice operators.

Precision – Controlled Twisting
The machine offers precise control over the wire – twisting process. With a high twisting speed of 1400 circles per second, it can handle high – volume production requirements while maintaining consistent quality. The adjustable air pressure, ranging from 1.5 – 2.5kg/cm², allows operators to fine – tune the twisting force according to different wire materials and thicknesses. Additionally, the twisting length can be set within the range of 5 – 80mm, and it can be customized up to 150mm, providing flexibility to meet diverse project needs. Whether it’s for short – length twists in small electronic components or longer twists for wiring harnesses, the T – 20 delivers accurate and reliable results.

Enhanced Adaptability for Different Wires
Thanks to its elastic wire – clamping system, the T – 20 can handle wires of varying diameters without the need for frequent adjustments. This feature is particularly useful when processing wires within the 0.1 – 2mm² range, as it ensures a secure grip on each wire, preventing slippage during the twisting process. For thicker wires, if there is an issue of outward slipping, the machine allows for a simple modification – creating a small groove in the center of the chuck, the size of which can be tailored to the specific wire diameter. This adaptability makes the T – 20 suitable for a wide variety of wire – processing applications.

 

Features:

User – Friendly and Ergonomic Design
The T – 20 is designed with user convenience in mind. The exposed automatic clamping hands make it extremely easy to place even dispersed copper wires, reducing the time and effort required for wire positioning. The control interface, including the foot switch, is intuitively designed for straightforward operation. The machine’s compact size, measuring L34W19H17cm and weighing only 12kgs, allows it to fit into various workspaces, including small workshops and tight production lines. Its portability also enables easy movement between different workstations, enhancing operational flexibility.

Upgraded and High – Performance Build
As an advanced version of the pneumatic – electric wire – twisting machine, the T – 20 incorporates several innovative features. The addition of the automatic wire – pulling device not only simplifies the wire – feeding process but also significantly shortens the training time for new operators, making it easier to integrate new staff into the production process. The adjustable chuck opening size, which can be modified by loosening and moving the chuck spindle screw, and the adjustable clamping force, which can be increased by adding up to six springs, provide enhanced customization options to meet different wire – processing requirements. These upgrades ensure that the T – 20 delivers superior performance and reliability.

Energy – Efficient and Versatile
With a power consumption of only 10W, the T – 20 is highly energy – efficient, helping businesses reduce operational costs. It is compatible with both 220V and 110V power supplies at frequencies of 50 – 60Hz, making it suitable for use in different regions around the world. This wide – ranging power compatibility, combined with its versatile wire – processing functions and adjustable parameters, makes the T – 20 a valuable asset for various industries, from electronics manufacturing to electrical equipment production and beyond.

Durable and Low – Maintenance
Built with high – quality materials and components, the T – 20 is engineered for long – term durability. Its sturdy construction can withstand the rigors of continuous use in industrial environments. The machine’s design also facilitates easy maintenance, with accessible parts for inspection and replacement. The simple and reliable mechanical and pneumatic systems reduce the likelihood of breakdowns, minimizing production downtime and maintenance costs. This durability and low – maintenance design make the T – 20 a cost – effective investment for businesses looking to enhance their wire – processing capabilities.

Technical Data

Model T-20
Air pressure 1.5-2.5kg/cm²
Power supply 220/110V,50-60Hz
Power:10W 10W
Twisting speed 1400circle/s
Twisting length 5-80mm (150mm customizable )
Wire range 0.1-2mm²
Brushing wire range 0.1-10mm
Brushing stripped length 1-60mmcan be brushed up to 80-100mm depending on material of wire
Size 34*19*17cm
Weight 12kgs

Additional information

Description

1. Electronics Manufacturing

  • Consumer Electronics Assembly: In the production of smartphones, tablets, and laptops, the T – 20 is indispensable. It can precisely twist the fine – gauge insulated wires used for internal circuit connections, ensuring reliable electrical performance. The brushing function is particularly useful when dealing with shielded wires in these devices, which need to be properly spread out to prevent electromagnetic interference. For example, when assembling the intricate wiring in a high – end smartphone, the T – 20 can handle the twisting and brushing of multiple wire types, ensuring a neat and efficient assembly process.
  • Circuit Board and Component Connection: When connecting components on printed circuit boards (PCBs), the T – 20 plays a crucial role. It can twist short – length wires to create secure connections between components such as resistors, capacitors, and integrated circuits. The ability to handle different wire diameters without adjustment and the precise control over twisting length make it ideal for this application. Additionally, the brushing function can be used to prepare shielded wires for connection, ensuring proper grounding and signal integrity.

 

2. Electrical Equipment Production

  • Power Cable and Wiring Harness Manufacturing: In the production of power cables and wiring harnesses for various electrical systems, the T – 20 offers enhanced functionality. It can twist thicker wires within its specified range, ensuring secure connections for power transmission. The brushing function is beneficial when working with shielded wires in these harnesses, as it helps to separate the shielding layers for proper grounding. This is especially important in industrial electrical equipment, where reliable wiring is essential for safety and performance.
  • Home Appliance Wiring: For home appliances such as refrigerators, washing machines, and air conditioners, the T – 20 can handle the wiring requirements with ease. It can twist the wires that power and control the different functions of these appliances, ensuring stable operation. The machine’s compact size makes it suitable for integration into the production lines of home appliance manufacturers, while its automated operation reduces labor costs and increases production efficiency.

 

3. Automotive Industry

  • Automotive Wiring Harness Assembly: The automotive industry relies heavily on the T – 20 for the production of complex wiring harnesses. These harnesses contain a variety of wire types, including ground wires, insulated wires, and shielded wires. The T – 20 can twist and brush these wires as needed, ensuring that the wiring harnesses are of high quality and meet the strict safety and performance standards of the automotive industry. Whether it’s for the wiring in the engine compartment, interior electronics, or lighting systems, the T – 20 provides a reliable solution.
  • Electric Vehicle (EV) Component Manufacturing: With the growing popularity of electric vehicles, the T – 20 is also used in the production of EV – specific components. EVs have sophisticated electrical systems that require precise wire processing. The T – 20 can handle the twisting and brushing of wires used in battery management systems, electric motors, and charging interfaces, ensuring the reliable operation of these components. Its energy – efficient design and compact size make it a suitable choice for EV manufacturing facilities.

 

4. Telecommunications and Networking

  • Telecom Cable and Connector Assembly: In the telecommunications industry, the T – 20 is used for the assembly of telecom cables and connectors. It can twist the fine – gauge wires used in these cables, ensuring reliable signal transmission. The brushing function is useful for preparing shielded wires for connection, as it helps to separate the shielding layers and improve signal quality. This is particularly important in high – speed data transmission applications, where any interference can cause significant performance degradation.
  • Network Equipment Wiring: For network equipment such as routers, switches, and servers, the T – 20 can handle the internal wiring requirements. It can twist the wires that connect the different components of these devices, ensuring stable network performance. The machine’s ability to handle different wire types and sizes, along with its precise control over the twisting process, makes it a valuable tool in the production of network equipment.

 

5. Aerospace and Defense

  • Avionics Wiring: In the aerospace industry, the T – 20 can be used for the production of avionics wiring harnesses. These harnesses need to meet strict safety and performance standards, as any failure can have serious consequences. The T – 20 can twist and brush the wires used in these harnesses, ensuring that they are of high quality and reliable. Its ability to handle different wire types and sizes, along with its precise control over the twisting process, makes it suitable for this demanding application.
  • Defense Equipment Wiring: Similarly, in the defense industry, the T – 20 can be used for the production of wiring harnesses for various defense equipment. These harnesses need to be able to withstand harsh environments and high levels of stress. The T – 20’s durable design and reliable performance make it a suitable choice for this application. It can handle the twisting and brushing of wires used in these harnesses, ensuring that they are of high quality and can perform reliably in the field.

 

6. DIY and Small – scale Manufacturing

  • Hobbyist and DIY Projects: Hobbyists and DIY enthusiasts can benefit greatly from the T – 20. Whether it’s for building custom electronics, robotics projects, or home – made electrical devices, the machine’s user – friendly operation and versatile functionality make it a valuable tool. It can handle a wide range of wire types and sizes, and its brushing function can be used for various creative projects. The machine’s compact size and low power consumption also make it suitable for use in home workshops.
  • Small – batch Manufacturing: Small – scale manufacturers can use the T – 20 for producing small batches of wire – processed products. Its automated operation, adjustable parameters, and dual – function capabilities make it a cost – effective solution for these businesses. It can handle different wire types and sizes, and its brushing function can be used to meet the specific requirements of different projects. The machine’s ease of use and low maintenance requirements also make it an attractive option for small – batch manufacturers.

Technical Data

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