T-21 Shielded network cable brushing machine

The T – 21 wire processing machine excels in brushing shielded mesh for various wires (Φ0.1 – 25mm). With adjustable brush – wheel spacing, dual – brush options, and a mesh – flipping function, it’s ideal for electrical, telecom, aerospace, and R&D applications.

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Description

Functions:

Efficient Shielded Mesh Brushing
The T – 21 is specifically designed to brush shielded mesh flat, which greatly facilitates subsequent processing. By inserting the wire from the front end and slowly rotating it, the machine can straighten out the shielded mesh, eliminating tangles and irregularities. This function is crucial for ensuring the quality of wire – related products, as a neatly brushed shielded mesh can enhance electrical insulation, improve signal transmission, and simplify assembly processes. Whether it is for preparing wires for connection to electronic components or for integrating them into wiring harnesses, the T – 21’s brushing function provides a solid foundation for downstream operations.

Versatile Wire Handling
With the ability to handle wires with a diameter ranging from Φ0.1 – 25mm, the T – 21 caters to a wide variety of wire types. This broad range includes extremely thin wires used in delicate electronics as well as thick cables for heavy – duty electrical applications. The adjustable brush – wheel spacing feature allows operators to customize the machine to fit different wire diameters precisely. When dealing with wires that require a longer stripping length, simply pulling the wire back and forth enables more effective brushing of the shielded mesh, ensuring consistent results across different wire sizes and processing requirements.

Dual – Brush Option for Specific Needs
The machine offers two types of brushes, copper and nylon, to meet diverse application requirements. The copper brush is particularly suitable for thin – diameter wires, especially those with aluminum foil inside the shielded mesh (although this may vary depending on the specific wire characteristics). Its firm bristles can effectively straighten the shielded mesh without causing damage to the underlying wire. On the other hand, the nylon brush is a universal choice that can be used for all wire types. It is gentle on the wires, reducing the risk of scratches or other damage, making it ideal for delicate or sensitive wires. However, it has a relatively faster wear – out rate, so it is recommended to operate the machine at a moderate speed to extend the brush’s lifespan.

Convenient Shielded Mesh Flipping
The T – 21 comes with a unique reverse function that enables the flipping of the shielded mesh to the backside of the wire. By activating the reverse mode and inserting the wire while rotating it, operators can easily move the shielded mesh to the desired position. This function is highly useful in various applications where the orientation of the shielded mesh needs to be adjusted, such as in the manufacturing of custom – designed electrical cables or in creating specific wire configurations for complex electronic devices. It adds an extra layer of flexibility to the wire – processing capabilities of the machine.

 

Features:

User – Friendly Operation
The operation of the T – 21 is straightforward and intuitive. The simple process of inserting and rotating the wire through the front end, along with the easy – to – use adjustment of the brush – wheel spacing, makes it accessible even for operators with limited experience. The clear instructions for using the reverse function and the dual – brush selection further simplify the operation process. This user – friendly design reduces the learning curve and training time required for new operators, allowing for a smooth integration into production processes.

Powerful and Stable Performance
With a power output of 50W*2, the T – 21 provides sufficient power to handle a wide range of wire – processing tasks. It is compatible with both 220V and 110V power supplies at frequencies of 50 – 60Hz, making it suitable for use in different regions and electrical environments. The stable power supply ensures consistent performance during operation, preventing fluctuations that could affect the quality of wire brushing and processing. Whether it is processing a large number of wires continuously or handling more demanding wire types, the machine can maintain reliable and efficient operation.

Compact and Space – Saving Design
Measuring 322226cm and weighing 15kgs, the T – 21 has a compact form factor. Its small size allows it to fit into various workspaces, including small workshops, crowded production lines, or limited – space laboratories. Despite its compact size, it does not compromise on functionality, offering all the necessary features for effective wire processing. The portability of the machine also enables easy movement between different workstations, providing flexibility in production arrangements.

Durable and Low – Maintenance Construction
The T – 21 is built with high – quality materials and components, ensuring long – term durability. The robust construction can withstand the rigors of regular use in industrial environments. The design of the brush system, with replaceable copper and nylon brushes, simplifies maintenance. When the brushes wear out, they can be easily replaced, minimizing downtime and reducing maintenance costs. The overall mechanical and electrical design of the machine is reliable, reducing the likelihood of breakdowns and ensuring continuous operation with minimal upkeep.

Technical Data

Model T-21
Power supply 220/110V,50-60Hz
Power 50W*2
Brush length 5-60mm
Wire dia Φ0.1-25mmmm
Size 32*22*26cm
Weight 15kgs

Additional information

Description

1. Electrical Equipment Manufacturing

  • Power Cable Production: For the production of power cables, especially those with shielded layers, the T – 21 is indispensable. It can handle thick wires (up to Φ25mm), brushing the shielded meshes flat to ensure proper grounding and protection against electrical interference. In high – voltage power cables, the neatly brushed shielded mesh also contributes to the cable’s mechanical strength and durability. The machine’s ability to flip the shielded mesh to the desired position is useful when creating custom – designed power cables for specific industrial applications.
  • Wiring Harness Assembly: In the automotive and appliance industries, wiring harnesses are complex assemblies that require precise wire processing. The T – 21 processes the wires in these harnesses, ensuring that the shielded meshes are brushed and arranged correctly. This helps in maintaining the integrity of the electrical signals transmitted through the harnesses and protects the wires from external damage. The dual – brush options allow for the selection of the most suitable brush type depending on the wire material and shielding requirements, ensuring optimal performance of the wiring harnesses.

 

2. Telecommunications and Networking

  • Telecom Cable Manufacturing: In the production of telecommunications cables, such as fiber – optic and coaxial cables, the T – 21 is used to process the electrical wires within these cables. The brushing of the shielded meshes on these wires improves the signal quality by reducing interference. The machine’s versatility in handling different wire diameters and its ability to flip the shielded mesh make it suitable for creating various cable configurations required in the telecommunications industry. For example, in the production of high – speed data cables, the proper processing of the shielded meshes using the T – 21 ensures reliable and fast data transmission.
  • Network Equipment Wiring: When wiring network devices like routers, switches, and servers, the T – 21 processes the wires to ensure a clean and organized setup. The brushed and neatly arranged shielded meshes on the wires help in reducing electromagnetic interference between different components, improving the overall network performance and stability. The adjustable brush – wheel spacing allows for the efficient handling of wires of different sizes used in network equipment, making it an essential tool in network equipment manufacturing and assembly.

 

3. Aerospace and Defense

  • Avionics Wiring: In the aerospace industry, the wiring in avionics systems must meet strict safety and performance standards. The T – 21 processes the wires used in avionics, brushing the shielded meshes to ensure proper insulation and signal protection. The ability to handle a wide range of wire diameters and the option to use either copper or nylon brushes depending on the wire’s specific requirements make it a reliable choice for avionics wiring. The flipping function is also useful when creating complex wire configurations within the limited space of aircraft cabins and cockpits.
  • Defense Equipment Manufacturing: For military equipment, such as tanks, fighter jets, and communication devices, the T – 21 is used to process the wires to ensure their reliability in harsh environments. The brushed and well – arranged shielded meshes on the wires protect against electrical interference and physical damage, ensuring the proper functioning of the defense equipment. The machine’s durable construction and stable performance make it suitable for use in defense manufacturing facilities, where precision and reliability are of utmost importance.

 

4. Research and Development Laboratories

  • Prototyping and Experimentation: In research and development laboratories, scientists and engineers often need to work with a variety of wire types for prototyping new electronic devices or conducting experiments. The T – 21’s flexibility in handling different wire diameters, its dual – brush options, and its brushing and flipping functions make it an ideal tool for these applications. It allows researchers to process wires precisely according to their specific requirements, facilitating the development of innovative products and technologies.
  • Material Testing: When testing new wire materials or shielding technologies, the T – 21 can be used to process the wires for evaluation. The consistent brushing and processing of the shielded meshes ensure that the test results are reliable and comparable, helping researchers to accurately assess the performance of different materials and designs.

Technical Data

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