T-22 Crawler braid shielded network cable brushing machine

The T – 22 is a crawler – type wire brushing machine. It can brush shielded meshes flat, facilitating subsequent processing

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Description

Functions:

Efficient Shielded Mesh Brushing
The T – 22 is engineered to streamline the process of brushing shielded meshes flat, a critical step for subsequent wire processing. By simply inserting the wire from the front end and rotating it slowly, the machine can effectively straighten out tangled or irregular shielded meshes. Similar to the motion of combing hair, brushing from the front to the back of the wire ensures that the shielded mesh is uniformly spread. Additionally, the option to pull the wire back and forth enhances friction, enabling the machine to easily untangle stubborn knots within the shielded mesh. This functionality is essential for applications where a smooth, well – arranged shielded mesh is required for optimal electrical insulation, signal transmission, or mechanical protection.

Versatile Wire Handling
With the capacity to handle wires with a diameter ranging from Φ1 – 30mm, the T – 22 caters to a wide spectrum of wire types, from medium – sized wires to large – cross – section wire harnesses commonly used in heavy – duty electrical applications. The adjustable crawler brush – wheel spacing allows operators to customize the machine to fit different wire diameters precisely. When dealing with large – square – millimeter wire harnesses, the machine offers a practical solution: by stripping approximately 30mm of the front part of the shielded mesh, it prevents the mesh from getting knotted around the wire core at the front end. This ensures that during the brushing process, the shielded mesh remains intact and does not become shorter than the stripping point, maintaining the integrity of the wire for further manufacturing or assembly.

Powerful and Consistent Brushing
Equipped with a power output of 400W*2, the T – 22 provides substantial power to drive the crawler – type brushing mechanism. This high – power setup ensures consistent and effective brushing performance, even when handling thick or stubborn shielded meshes. The brush length, which can be adjusted from 5 – 200mm, offers flexibility to accommodate different wire lengths and brushing requirements. Whether it’s a short – length brushing for small components or an extended brushing for longer wire harnesses, the machine can be configured to deliver the desired results, guaranteeing that each wire is processed to the highest standard.

 

Features:

Crawler – type Design for Superior Contact
The unique crawler – type design of the T – 22 sets it apart from traditional wire – brushing machines. The crawler mechanism ensures continuous and even contact with the wire surface, allowing for more efficient and thorough brushing of the shielded mesh. This design distributes the brushing force evenly across the wire, minimizing the risk of uneven brushing or damage to the wire. The crawler – type structure also provides better traction and stability during operation, enabling the machine to handle heavy – duty wire – brushing tasks with ease.

User – Friendly Operation
Despite its powerful capabilities, the T – 22 features an intuitive operation process. The simple steps of inserting, rotating, and optionally pulling the wire make it accessible for operators of varying skill levels. The adjustable brush – wheel spacing can be easily modified to suit different wire sizes, and the clear instructions for handling large – square – millimeter wire harnesses (such as the recommended stripping length) simplify the process for complex wire – processing tasks. This user – friendly design reduces the learning curve and training time required for new operators, facilitating seamless integration into production lines.

Robust and Durable Construction
Measuring 4248H32cm and weighing 52kgs, the T – 22 has a sturdy and robust build. Its larger size and substantial weight contribute to its stability during operation, preventing vibrations or movement that could affect the brushing quality. Constructed from high – quality materials, the machine is designed to withstand the rigors of continuous use in industrial environments. The durable crawler mechanism and brush – wheel components are built to endure frequent contact with wires, ensuring long – term reliability and minimizing the need for frequent repairs or replacements.

Wide – range Power Compatibility
The T – 22 is compatible with both 220V and 110V power supplies at frequencies of 50 – 60Hz, making it suitable for use in diverse regions and electrical setups. This wide – ranging power compatibility allows manufacturers to easily integrate the machine into their existing production facilities without the need for extensive electrical modifications. The stable power connection, combined with the machine’s high – power output, ensures consistent performance, enabling it to handle large – scale wire – brushing operations with efficiency and precision.

Technical Data

Model T-22
Power supply 220/110V,50-60Hz
Power 400W*2
Brush length 5-200mm
Wire dia Φ1-30mm
Size 42*48*H32cm
Weight 52kgs

Additional information

Description

1. Electrical Power Industry

  • High – voltage Cable Production: In the manufacturing of high – voltage power cables, which often feature thick shielded meshes for insulation and protection, the T – 22 plays a vital role. It can handle wires with a diameter of up to Φ30mm, effectively brushing the shielded meshes flat. This is crucial for ensuring proper grounding and preventing electrical interference in high – voltage transmission systems. By evenly spreading the shielded mesh, the machine enhances the cable’s mechanical strength and electrical performance, reducing the risk of insulation breakdown and improving the overall reliability of the power grid.
  • Power Distribution Equipment Wiring: When wiring power transformers, switchgear, and other power distribution equipment, the T – 22 processes large – cross – section wire harnesses. Its adjustable crawler brush – wheel spacing allows for precise handling of different wire sizes, ensuring that the shielded meshes are neatly arranged. This not only simplifies the assembly process but also improves the safety and efficiency of power distribution systems by minimizing the potential for electrical short – circuits caused by tangled or poorly arranged shielding.

 

2. Heavy – duty Machinery Manufacturing

  • Industrial Equipment Wiring Harnesses: In the production of heavy – duty industrial machinery such as construction equipment, mining machinery, and large – scale manufacturing equipment, the T – 22 is used to process the robust wire harnesses. These harnesses typically consist of thick wires with substantial shielded meshes to withstand harsh operating environments. The machine’s powerful 400W*2 power output enables it to effectively brush and straighten the shielded meshes, ensuring reliable electrical connections within the machinery. By preventing shielding knots and ensuring proper insulation, the T – 22 contributes to the long – term durability and stable operation of heavy – duty equipment.
  • Marine and Offshore Equipment Wiring: For marine vessels, oil rigs, and other offshore equipment, where wires are exposed to saltwater corrosion, high humidity, and mechanical stress, the T – 22 processes wires with enhanced shielding. Its ability to handle large – diameter wires and adjust the brush length from 5 – 200mm allows for thorough brushing of the shielded meshes, ensuring optimal protection against environmental factors. A well – brushed shielded mesh helps maintain the integrity of electrical systems in these challenging environments, reducing the risk of equipment failures and costly downtime.

 

3. Automotive Industry (Commercial Vehicles)

  • Truck and Bus Wiring Harnesses: In the manufacturing of commercial vehicles like trucks and buses, which require large – scale and complex wiring harnesses, the T – 22 processes the wires used in engines, transmissions, and electrical control systems. The machine’s capacity to handle thick wires and its effective brushing of shielded meshes ensure that the wiring harnesses are of high quality. This is essential for the reliable operation of commercial vehicles, as any electrical issues can lead to significant disruptions in transportation services. The adjustable features of the T – 22 also allow for customization to meet the specific requirements of different vehicle models and wiring configurations.
  • Hybrid and Electric Commercial Vehicle Components: With the increasing adoption of hybrid and electric technologies in commercial vehicles, the T – 22 is used to process the high – voltage wires and their shielding in battery management systems, electric motors, and charging interfaces. Proper brushing of the shielded meshes is crucial for preventing electromagnetic interference and ensuring the safe and efficient operation of these components. The machine’s ability to handle large – square – millimeter wire harnesses and its precise brushing function make it an indispensable tool in the production of advanced commercial vehicle electrical systems.

 

4. Telecommunications Infrastructure

  • Submarine Cable Manufacturing: In the production of submarine telecommunications cables, which are designed to transmit data over long distances underwater, the T – 22 processes the wires with their protective shielded meshes. These cables require meticulous wire processing to ensure reliable signal transmission and protection against the harsh marine environment. The machine’s powerful brushing capabilities and adjustable settings allow for the precise handling of wires, ensuring that the shielded meshes are in optimal condition. This helps maintain the integrity of the submarine cable systems, enabling seamless global communication.
  • Telecom Tower and Base Station Wiring: When wiring telecom towers and base stations, which are exposed to outdoor elements and require robust electrical connections, the T – 22 processes the wires used for power supply, signal transmission, and grounding. Its ability to handle large – diameter wires and brush the shielded meshes effectively ensures that the wiring is well – protected and organized. This is essential for the stable operation of telecommunications infrastructure, reducing the risk of signal disruptions and equipment failures caused by poor wire processing.

 

5. Aerospace and Defense

  • Military Vehicle and Aircraft Wiring: In the aerospace and defense sectors, the T – 22 is used to process the wires in military aircraft, tanks, and other armored vehicles. These wires need to meet strict safety and performance standards, as any electrical malfunction can have severe consequences. The machine’s ability to handle thick wires and brush the shielded meshes flat ensures that the wiring is reliable and resistant to electromagnetic interference. The crawler – type design of the T – 22 also provides consistent and thorough brushing, which is essential for the high – precision requirements of aerospace and defense applications.
  • Defense Communication Equipment Wiring: For defense communication systems, such as military radios, satellite communication devices, and encrypted communication equipment, the T – 22 processes the wires to ensure secure and reliable signal transmission. The proper brushing of shielded meshes helps prevent eavesdropping and interference, safeguarding the confidentiality and integrity of military communications. The machine’s durable construction and stable performance make it suitable for use in defense manufacturing facilities, where precision and reliability are of utmost importance.

Technical Data

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