T-23 braid shielded cable disassembly and twisting machine

The T – 23 is an upgraded pneumatic – electric wire processing machine. It twists 1 – 16mm² wires, brushes 0.1 – 10mm wires, and strips wires within 6mm outer diameter. With automatic clamping and adjustable features.

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Description

Functions:

Efficient Wire Twisting
The T – 23 is capable of twisting various types of wires such as ground wires, braided wires, and isolation wires within the size range of 1 – 16mm². It replaces manual wire twisting, ensuring consistent and precise twists with a twist length ranging from 5 – 80mm. This function is crucial for creating secure electrical connections in different applications, eliminating the need for laborious manual operations.

Automatic Clamping and Operation
The machine features pneumatically controlled clamping hands that open automatically when the air source is connected. During operation, users simply place the wire in the designated area and activate the foot switch to complete the twisting process. This automated operation simplifies the wire – twisting task and increases production efficiency, making it suitable for both small – scale and large – scale production environments.

Versatile Brushing Function
With a 12V, 3000 – rpm brush motor, the T – 23 can handle wires with a diameter between 0.1 – 10mm. It has the ability to brush the shielded mesh of wires, spreading it to one side before twisting. The brush can also handle stripping lengths of 1 – 60mm (extendable to 80 – 10mm depending on the wire material). This brushing function is essential for preparing wires with shielded meshes for subsequent twisting, ensuring better electrical insulation and signal transmission.

Wire Stripping and Adjustability
The machine offers a wire stripping function for wires with an outer diameter of 6mm or less. The brush wheel spacing is adjustable, and the speed of the stripping wheels can be adjusted steplessly, controlled by a separate switch. This adjustability allows for precise stripping of wires, adapting to different wire types and processing requirements. It ensures that the wire stripping process is efficient and customized according to the specific needs of the wire being processed.

 

Features:

User – Friendly Design
The automatic clamping hands are designed to be exposed, making it extremely easy to place dispersed copper wires. The elastic wire clamping mechanism can accommodate different wire diameters without the need for adjustment, reducing the complexity of operation. The addition of an automatic wire – pulling device shortens the training time for new operators, making the machine accessible to a wider range of users.

Adjustable Chuck and Clamping Force
The size of the chuck opening can be adjusted by loosening the chuck spindle screw inside the machine, moving the entire chuck towards the motor, and tightening the spindle screw. The clamping force of the chuck can be adjusted by adding 5 to 6 springs, providing flexibility to handle different wire sizes and ensure a secure grip during the twisting process. This adjustable chuck and clamping force feature enhances the machine’s versatility and performance.

Power and Compatibility
With a power consumption of 10W and compatibility with both 220V and 110V power supplies at frequencies of 50 – 60Hz, the T – 23 is energy – efficient and suitable for use in different regions. Its compact size (343221cm) and weight of 15kgs make it easy to install and move, fitting into various workspaces. The air pressure requirement of 1.5 – 2.5kgs/cm further ensures stable operation during the wire – processing tasks.

Enhanced Wire Processing Capability
The combination of wire twisting, brushing, and stripping functions in one machine makes the T – 23 a comprehensive solution for wire processing. It can handle a wide range of wire types and sizes, providing a one – stop solution for various wire – related tasks. The ability to handle different shielded mesh densities and wire stripping lengths makes it suitable for diverse applications in industries such as electronics manufacturing, electrical equipment production, and telecommunications.

Technical Data

Model T-23
Air pressure 1.5-2.5kgs/cm
Power supply 220V/110V 50-60Hz
Power 10W
Twist length 5-80mm
Wire size 1-16mm²
Size 34*32*21cm
Weight 15kgs

Additional information

Description

1. Electrical Equipment Production

  • Power Cable and Wiring Harness Manufacturing: In the production of power cables and wiring harnesses for various electrical systems, the T – 23 offers enhanced functionality. It can twist the thick wires used in power cables, ensuring secure connections for power transmission. The brushing function is beneficial when working with shielded wires in these harnesses, as it helps to separate the shielding layers for proper grounding. The machine’s adjustable features allow for customization according to the specific requirements of different power cable and wiring harness applications.
  • Home Appliance Wiring: For home appliances such as refrigerators, washing machines, and air conditioners, the T – 23 can handle the wiring requirements with ease. It can twist the wires that power and control the different functions of these appliances, ensuring stable operation. The elastic wire clamping mechanism and the automatic clamping hands make it easy to handle different wire diameters, reducing the risk of wire damage during the twisting process.

 

2. Automotive Industry

  • Automotive Wiring Harness Assembly: The automotive industry relies heavily on the T – 23 for the production of complex wiring harnesses. These harnesses contain a variety of wire types, including ground wires, insulated wires, and shielded wires. The T – 23 can twist and brush these wires as needed, ensuring that the wiring harnesses are of high quality and meet the strict safety and performance standards of the automotive industry. The automatic wire – pulling device reduces the training time for new operators, making it suitable for high – volume production environments.
  • Electric Vehicle (EV) Component Manufacturing: With the growing popularity of electric vehicles, the T – 23 is also used in the production of EV – specific components. EVs have sophisticated electrical systems that require precise wire processing. The machine can handle the twisting and brushing of wires used in battery management systems, electric motors, and charging interfaces, ensuring the reliable operation of these components. Its energy – efficient design and compact size make it a suitable choice for EV manufacturing facilities.

 

3. Telecommunications and Networking

  • Telecom Cable and Connector Assembly: In the telecommunications industry, the T – 23 is used for the assembly of telecom cables and connectors. It can twist the fine – gauge wires used in these cables, ensuring reliable signal transmission. The brushing function is useful for preparing shielded wires for connection, as it helps to separate the shielding layers and improve signal quality. The machine’s adjustable brush wheel spacing and speed allow for precise control over the wire processing, making it suitable for high – speed data transmission applications.
  • Network Equipment Wiring: For network equipment such as routers, switches, and servers, the T – 23 can handle the internal wiring requirements. It can twist the wires that connect the different components of these devices, ensuring stable network performance. The wire stripping function ensures that the wires are properly prepared for connection, reducing the risk of electrical shorts and improving the reliability of the network equipment.

 

4. Aerospace and Defense

  • Avionics Wiring: In the aerospace industry, the T – 23 can be used for the production of avionics wiring harnesses. These harnesses need to meet strict safety and performance standards, as any failure can have serious consequences. The machine can twist and brush the wires used in avionics, ensuring that they are of high quality and reliable. The adjustable clamping force and chuck size make it suitable for handling different wire types and sizes, meeting the specific requirements of the aerospace industry.
  • Defense Equipment Wiring: Similarly, in the defense industry, the T – 23 can be used for the production of wiring harnesses for various defense equipment. These harnesses need to be able to withstand harsh environments and high levels of stress. The machine’s durable design and reliable performance make it a suitable choice for this application. It can handle the twisting and brushing of wires used in defense equipment, ensuring that they are of high quality and can perform reliably in the field.

 

5. DIY and Small – scale Manufacturing

  • Hobbyist and DIY Projects: Hobbyists and DIY enthusiasts can benefit greatly from the T – 23. Whether it’s for building custom electronics, robotics projects, or home – made electrical devices, the machine’s user – friendly operation and versatile functionality make it a valuable tool. It can handle a wide range of wire types and sizes, and its brushing and stripping functions can be used for various creative projects. The machine’s compact size and low power consumption also make it suitable for use in home workshops.
  • Small – batch Manufacturing: Small – scale manufacturers can use the T – 23 for producing small batches of wire – processed products. Its automated operation, adjustable parameters, and multi – function capabilities make it a cost – effective solution for these businesses. It can handle different wire types and sizes, and its brushing and stripping functions can be customized according to the specific requirements of different projects. The machine’s ease of use and low maintenance requirements also make it an attractive option for small – batch manufacturers.

Technical Data

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