TSC-1.5T Semi-automatic multicores wire stripping and crimping machine

1. Consumer Electronics Industry

• Smartphone and Tablet Manufacturing
  • In the production of smartphones, the TSC – 1.5T plays a crucial role in handling the numerous fine wires inside the devices. For the intricate wiring of components such as the charging port, earphone jack, and antenna connections, the machine’s ability to process wires from AWG36# to AWG20# is highly valuable. The precise wire stripping function ensures that the insulation is removed accurately without damaging the inner conductors, which is essential for maintaining signal integrity. The accurate terminal crimping with a 1.5T force guarantees reliable electrical connections, preventing issues like poor charging or intermittent audio output.
  • Similarly, in tablet manufacturing, the TSC – 1.5T is used for processing the wires in the battery connection, display interface, and internal circuit boards. The high – speed operation of the machine helps meet the large – scale production demands of these consumer electronics products. The quiet operation is also a significant advantage, as it reduces noise pollution in the production workshop, creating a more comfortable working environment for employees.
• Wearable Device Production
  • Wearable devices like smartwatches, fitness trackers, and wireless earbuds contain extremely thin and delicate wires. The TSC – 1.5T’s proficiency in handling ultra – thin wires makes it an ideal choice for their production. For example, in smartwatches, the machine is used to strip and crimp the wires for the touchscreen sensors, heart rate monitors, and Bluetooth modules. The accurate alignment between the terminals and stripped wires, ensured by the high – precision control module, is vital for the proper functioning of these devices. The vacuum suction scrap management system keeps the production area clean, which is especially important when dealing with small and easily lost components in wearable devices.

2. Electrical Appliance Manufacturing

• Small Home Appliance Production
  • For small home appliances such as electric toothbrushes, shavers, and coffee makers, the TSC – 1.5T is employed to process the internal wiring. These appliances often have multi – core shielded wires to prevent electromagnetic interference. The machine’s effectiveness in handling such wires ensures that the electrical connections are secure and reliable. For instance, in electric toothbrushes, the TSC – 1.5T strips and crimps the wires for the battery charging circuit and the motor control circuit. The adjustable stripping length feature allows for customization according to the specific requirements of different appliance models.
  • In the production of kitchen appliances like toasters and blenders, the TSC – 1.5T processes the wires for the heating elements, control switches, and indicator lights. The low – noise operation of the machine is beneficial in manufacturing facilities where a quieter environment is preferred, and the energy – efficient design helps reduce production costs.
• Large Home Appliance Assembly
  • In the manufacturing of large home appliances such as refrigerators, washing machines, and air conditioners, the TSC – 1.5T is used for processing the wiring harnesses. These harnesses consist of multiple wires of different gauges, and the machine’s ability to handle the AWG36# – AWG20# range makes it suitable for this task. The accurate crimping force ensures that the electrical connections can withstand the vibrations and mechanical stresses during the operation of these appliances. The scrap management system also helps in maintaining a clean and organized production line, which is crucial in large – scale manufacturing.

3. Automotive Electronics Industry

• Automotive Wiring Harness Production
  • Automotive wiring harnesses are complex assemblies that require precise wire processing. The TSC – 1.5T is used to strip and crimp the wires in these harnesses, which connect various electrical components in a vehicle, such as the engine control unit, headlights, and interior lighting. The machine’s high – speed operation is essential for meeting the high – volume production demands of the automotive industry. The use of premium pneumatic components ensures long – term durability and reliable performance, which is critical in the harsh automotive environment where the wiring harnesses are exposed to temperature variations, vibrations, and moisture.
  • For the production of electric vehicles, the TSC – 1.5T is also used to process the wires for the battery management system, charging ports, and electric motor connections. The accurate processing of multi – core shielded wires helps prevent electrical interference and ensures the safe and efficient operation of these vehicles.
• Automotive Sensor and Actuator Manufacturing
  • Automotive sensors and actuators, such as temperature sensors, fuel injectors, and power window motors, rely on precise electrical connections. The TSC – 1.5T processes the wires for these components, ensuring that the terminal crimping is accurate and the wire stripping is clean. The machine’s adaptability to different terminal types, thanks to its compatibility with various horizontal – type terminal strips, makes it suitable for the diverse requirements of automotive sensor and actuator production.

4. Aerospace and Defense Industry

• Avionics System Manufacturing
  • In the aerospace industry, avionics systems require the highest level of precision in wire processing. The TSC – 1.5T is used to strip and crimp the wires for components such as flight control computers, communication systems, and navigation equipment. The machine’s ability to handle fine wires with high accuracy is crucial, as any faulty connection in these systems can have severe consequences. The low – noise and energy – efficient operation are also important considerations in aerospace manufacturing facilities, where a clean and controlled environment is necessary.
  • For the production of satellite components, the TSC – 1.5T processes the wires for power distribution, data transmission, and attitude control systems. The vacuum suction scrap management system helps prevent any debris from interfering with the sensitive satellite components during production.
• Military Equipment Production
  • Military equipment, including combat vehicles, aircraft, and communication devices, demands reliable electrical connections. The TSC – 1.5T is used to process the wires for these equipment, ensuring that the terminal crimping can withstand the harsh conditions of military operations, such as extreme temperatures, vibrations, and electromagnetic interference. The machine’s compatibility with different power supplies and air pressures makes it suitable for use in various military manufacturing facilities around the world.

5. Industrial Automation and Instrumentation

• Industrial Control Panel Assembly
  • Industrial control panels are the nerve centers of many automated production lines. The TSC – 1.5T is used to strip and crimp the wires for the various components in these panels, such as relays, switches, and programmable logic controllers (PLCs). The accurate processing of wires ensures that the control signals are transmitted correctly, enabling the smooth operation of the industrial automation systems. The machine’s adjustable speed feature allows operators to adapt to different production requirements, whether it’s a small – scale customization or a large – batch production.
• Instrumentation and Sensor Production
  • In the production of industrial instruments and sensors, such as pressure gauges, flow meters, and level sensors, the TSC – 1.5T processes the wires for signal transmission and power supply. The high – precision processing of wires is essential for maintaining the accuracy and reliability of these instruments. The machine’s ability to handle multi – core shielded wires helps prevent signal interference, ensuring that the measured data is accurate and can be transmitted without errors.